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| Place of Origin: | China |
| Brand Name: | HOWO |
| Model Number: | HGY5100GLQ |
| Minimum Order Quantity: | 1unit |
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| Delivery Time: | 30 workdays after receive deposit |
| Chassis Model: | ZZ1047D3414D145 | Cabin: | 1880 Single Row, With AC |
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| Tires: | 8.25.00R16 | ||
| High Light: | aircraft refueler trucks,sewage suction tanker truck |
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HOWO Light Asphalt Sprayer truck 4x2 6Wheeler With Yunnei engine 115hp
Brief Introduction
HGY5100GLQ automatic asphalt distributor is researched and developed by our company on the basis of many years of construction and equipment design experience combined with the present road conditions. It is one of the series of asphalt distributing machinery which is easy-operated, economical and practical. It is professional construction equipment specialized in spraying emulsified asphalt, cutback asphalt, hot asphalt, hot modified asphalt and various binder.
On the basis of introduced advanced technologies both domestic and abroad, this distributor add some humanized designs that ensure technical content of construction quality and improve construction conditions and environment. Heat oil pipe is equipped in asphalt pipelines. Heat oil internal heating method guarantees liquid running smooth and prevents asphalt from coke burning. In the process of manual spray, the rotation indicator reads asphalt pump rotation speed. The operator could calculate the corresponding vehicle speed and asphalt rotation speed to different spray volume according to our specified formula, so as to guarantee uniform spray volume. In the process of automatic spray, the operator just set spray volume in the console and start velocity meter, and then the automatic control system could regulate asphalt pump rotation speed according to the vehicle speed, so as to guarantee precise and even spray. Its reasonable designs guarantee the asphalt spray uniformity. This product gets through the strict detection of our operators and enjoys stable and reliable construction performance, and is known as ideal economical road maintenance equipment.
It can be used to deal with upper and lower seal layer, prime layer, asphalt surfacing, asphalt penetration surface, fog seal layer and so on. It also can be used to transport liquid asphalt and other heavy oil.
Operation principle
The operating principle of asphalt distributor is to pump the hot asphalt from asphalt storage pool into asphalt tank through asphalt pump; Transport it to construction site and heats the asphalt up to working temperature by heating system; Open asphalt pump and spraying valve by operating electrical apparatus control system; According to three overlapping spraying effect to spray the hot asphalt on pavement on the basis of measured distributing amount and pressure. The residual asphalt in pipeline will be transported into asphalt tank after finishing the work.
3. Construction technology introduction
Asphalt distributing is used special asphalt distributor to spray hot asphalt on pavement on the basis of measured distributing amount and pressure. It is mainly used deal with the construction of upper and lower seal coat, prime layer, asphalt surfacing, asphalt penetration surface, fog seal layer and so on.
Part Ⅱ. Features
1,Main Performance:
A.Compact design,easy operation and reliable operation；
B.Equipped with 26KW auxiliary engine,to realize the heating when walking, shorten work time,improve the work efficiency.
C.It adopted fully automated control, high degree of automation, automatic control asphalt spray width, can accurately calculate the spray volume when working;
D.It adopts special asphalt valve group structure, high degree of automation, reduces labor intensity.
E.It reduces the construction labor intensity, budgets and human resources, improves the work efficiency and work quality.；
F.Good anti-corrosive and durable insulation layer makes sure the temperature drop no more than 12℃/8h (Under normal temperature ).；
G.The tank adopts imported diesel burner, high combustion efficiency and high heating efficiency, automatic ignition and automatic temperature control system, operation security and stability.
H.It can spray hot (modified) asphalt, diluted asphalt, emulsified asphalt, etc.；
I.Spray bar can be folded and the height can be adjusted.；
J.It adopts high processing precision of nozzle, to realize each nozzle spray consistency and efficiency.
K.Asphalt pump adopts domestic brand internal gearing pump,high output ,stable flow rate, good seal performance and compacted structure.
L.Humanized design of control system could not only control remotely, but also operate on site, which makes the operation more convenient；
M.It is perfect combination by electrical control and hydraulic system, to realize the zero initial spray；
N.With much engineering construction experience, we improve the equipment to make it more reliable in performance and more convenient in operation and maintenance..
2. Main technical parameters
| No. | Item | Unit | Parameters | Remarks |
| 1 | Product Name | - | Automatic Asphalt Distributor | |
| 2 | Product Model | - | HGY5100GLQ | |
| 3 | Internal Model | - | GYLS0445 | |
| 4 | Auxiliary Engine | - | 4TE35A-39A | |
| 5 | Auxiliary Engine Power | kW(hp) | 26(35) | |
| 6 | Asphalt tank volume | L | 4000 | |
| 7 | Spray width | mm | 4500 | |
| 8 | Spray volume | kg/m2 | 0.2-3 | |
| 9 | Spray precision | - | 1% | |
| 10 | Spray media | - | modified asphalt,hot asphalt,emulsified asphalt | |
| 11 | Asphalt heating mode | - | Imported diesel oil | |
| 12 | Asphalt heating speed | ℃/h | ≥12 |
3. Product advantages:
| Item | Performance | Remarks |
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1 1.Working condition |
Environment temperature:0～45℃； RH:≤95%；Altitude:≤3000m |
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| 2.Composition | It mainly has chassis, asphalt spray system, air circuit system, water circuit system, speed measuring system and power supply system | |
| 3.Overall performance | Compact structure, good appearance, strong bearing capacity, easy operation, stable performance | |
| 4.Asphalt tank | Asphalt tank capacity:4000L, safe and stable, fast heating speed | |
| It has washboard in the tank,which can protect from hidden danger. | ||
| Asbestos insulation layer with thickness of 80mm preserves heat of heated asphalt. Good anti-corrosion and durable insulation layer maintain temperature drop by no more than 12℃/8h | ||
| Stainless steel frosted board out of the insulation layer is elegant and easy to clean. | ||
| Vent are on the tank to keep the ordinary pressure. | ||
| It can self-priming and discharge,which can add or discharge the asphalt automatically,increase the efficiency | ||
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5.Spray System
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Asphalt pump:Famous domestic brand,which has good pumping capacity, large discharge capacity,can do a better performance of asphalt circulation and spraying. | |
| Asphalt Pipeline can realize the HTF whole coverage,guarantee the smooth circulation of asphalt in the pipeline. |
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| Special folding Spray Bar are used proper asphalt circulation and precise nozzle design ensure the accuracy and uniformity distributing precision | ||
| It can spray all kinds of asphalt, especially hot (modified) asphalt, diluted asphalt, emulsified asphalt | ||
| Spray volume:0.2-3kg/m2,36 nozzles in all,each has the space of 125mm | ||
| Each nozzle can be controlled by computer. High precision spraying, and aren’t influenced by speed. | ||
| Computer control the whole process of spraying,it can change the spraying width any time to meet the need of different pavement. | ||
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6.Heating System
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Italy RELLIO diesel burner is applied.The Calorific value:10×104kcal/h) | |
| U-shape heating tube make the system heat fast. | ||
| The HTF coil are parallel double loop, make the heat speed fast. | ||
| The HTF make the asphalt cover all the pipe, which can realize no-clean. | ||
| The upper and lower limits can be set, which are more safe and reliable. | ||
| 7.Air circuit system | Plenty air source directly from the chassis guarantees the good performance of asphalt spray, spray bar lift and swing, air control angle seated valve and water system. | |
| Long-life service solenoid directional valve and elements are used | ||
| Different air circuit Pressure regulating valve and ball valves controls,ensure the main vehicle air circuit and the different circuits without interference. | ||
| 8.Power Supply System | The auxiliary engine give the power to whole equipment. | |
| Engine power 26kW | ||
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9.Electric system |
Asphalt spray can be controlled in the cabin with operation buttons or on the operating platform at the end of vehicle. | |
| It adopts vehicle control, to improve the stability of electrical system | ||
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Work according to the different requirements for operators to provide accurate distributing parameters, through the cabin or the back platform, the actual measurement parameters changing accurately reflects the operation of the equipment
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| Control system can modify parameters based on the actual asphalt density and load amount to accurately control the output of asphalt pump to keep spray precision error of ±1.5%. | ||
| The asphalt pump rotation speed,speed gear accurate testing to ensure that the asphalt distributing precision. | ||
| It is also simple to operate manually. Flexible switch between manual and auto mode could improve working efficiency. | ||
| Distribution box design with high protection against corrupt design, reduce the power distribution box components by tar and dust pollution. | ||
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10.Hydraulic system
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Key hydraulic components adopt abroad famous brand , quality is stable and reliable.
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Main configurations of Key Components
| No | Item | Brand | Remarks |
| 1 | Asphalt tank | SG | |
| 2 | Asphalt Pump | Shanggui China | |
| 3 | Heat oil pump | Zhaohong China | |
| 4 | Display screen | MCGS | |
| 5 | control system | Ingcontrol China | |
| 6 | Asphalt pump motor | Eaton USA | |
| 7 | Heat oil pump motor | TJ USA | |
| 8 | Burner | RIELLO USA | |
| 9 | Hydraulic gear pump | Parker TJ USA | |
| 10 | Hydraulic proportional valve | HydraForce USA | |
| 11 | Sealing elements | DICHTOMATIK Germany | |
| 12 | Cylinder | AIRTAC China | |
| 13 | Air control container valve | JPC Germany venture, Festo | |
| 14 | Air treatment components | AIRTAC China | |
| 15 | Auxiliary engine | Laidong China | 26kw |
HGY5100GLQ Spare parts list
| No. | Code | Name | Model/ Specification | Q’ty | Usage |
| 1 | 040503 | Locknut Joint | PUS 4 | 10 | Connect the air duct |
| 2 | 040504 | Locknut Joint | PUS 6 | 2 | |
| 3 | 041508 | Locknut Joint | PUS 12 | 1 | |
| 4 | 020076 | Air Duct | Φ4×2.5 | 5 | |
| 5 | 020069 | Air Duct | Φ6×4 | 2 | |
| 6 | 060703 | Stainless Steel Bellow | DN65×1200 Flanged | 1 | Asphalt hose |
| 7 | 060506 | Stainless Steel Bellow | DN 10×270 | 2 | Heat oil hose |
| 8 | 071271 | Heat-resistant O-ring | Φ89.69×5.33 | 2 | Large switching seal gasket |
| 9 | Heat-resistant O-ring | Φ31.34×3.53 | 4 | Small switching seal gasket | |
| 10 | 071088 | Heat-resistant O-ring | Φ11.3×2.4 | 4 | Heat oil hose seal |
| 11 | 070340 | Heat-resistant O-ring | Φ10×1.8 | 8 | Nozzle shell assembly |
| 12 | 071089 | Heat-resistant O-ring | Φ24.99×3.53 | 10 | Nozzle shell assembly |
| 13 | 040919 | Cylinder | QGLY32×15 | 2 | Nozzle carrier |
| 14 | 040612 | Nozzle shell nut | M38×1.5 | 2 | |
| 15 | 09020155 | Nozzle | 0# | 2 | |
| 16 | 020065 | Graphite Packing | 10×10 | 0.5 | Asphalt pump |
| 17 | 042216 | O-ring | O08.0×1.5 | 4 | |
| 18 | 042217 | O-ring | O10.0×1.5 | 4 | |
| 19 | 042218 | O-ring | O12.0×2.0 | 4 | |
| 20 | 042219 | O-ring | O15.0×2.0 | 4 | |
| 21 | 042220 | O-ring | O19.0×2.0 | 4 | |
| 22 | 042221 | O-ring | O32.0×2.5 | 4 | |
| 23 | 042222 | O-ring | O38.0×2.5 | 4 | |
| 24 | 041553 | Rubber gasket | WD-B04 | 4 | |
| 25 | 041554 | Rubber gasket | WD-B06 | 4 | |
| 26 | 041555 | Rubber gasket | WD-B08 | 4 | |
| 27 | 041556 | Rubber gasket | WD-B12 | 4 | |
| 28 | 042224 | Rubber gasket | WD-B16 | 4 | |
| 29 | 042225 | Rubber gasket | WD-B20 | 4 | |
| 30 | 042223 | Rubber gasket | WD-B24 | 4 | |
| 31 | 041557 | Rubber gasket | WD-M16 | 4 | |
| 32 | 041558 | Rubber gasket | WD-M22 | 4 | |
| 33 | 040576 | Copper Gasket | φ18 | 4 | |
| 34 | 040578 | Copper Gasket | φ21 | 4 | |
| 35 | 040579 | Copper Gasket | φ22 | 4 | |
| 36 | End cap | 4C-16 | 2 | ||
| 37 | 042143 | End cap | 4C-22 | 2 | |
| 38 | 042144 | End cap | 4C-30 | 2 | |
| 39 | Internal end cap | 9C-16 | 2 | ||
| 40 | 041030 | Internal end cap | 9C-22 | 2 | |
| 41 | 042141 | Internal end cap | 9C-30 | 2 | |
| 42 | 050380 | Toggle Switch | KN11-101 | 2 | |
| 43 | 050344 | Waterproof Cap | M12×0.75 | 2 | Toggle Switch |
| 44 | 051366 | Lamp | 24V/75W | 2 | |
| 45 | 060273 | Quick Coupling | E¾" | 1 | Heat oil refueling |
| 46 | 060274 | Quick Coupling | E1" | 1 | Manual Lance |
| 47 | 09010001 | KT Asphalt Filter | 0231 | 1 | |
| 48 | 09020507 | Manual Lance | 1 | ||
| 49 | 09020322 |
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2 | ||
| 50 | 080059 | Foil Paper | 2 | ||
| 51 | 080034 | Sealant | 26B | 1 | |
| 52 | 080118 | Turbine Oil | 1 | Oil fogger of air circuit | |
| 53 | 020202 | Plastic jug | 1L | 1 | |
| 54 | 030209 | Extinguisher | MFZL4(ABC) | 1 | |
| 55 | Jet Burner | 1 | |||
| 56 | 060477 | Stainless Steel Bellow | 3" ×6m | 1 | Asphalt refueling and releasing |
| 57 | 060277 | Quick Coupling | E-3" | 1 | |
| 58 | 020017 | Transparent Steel Hose | Φ19×3 | 2 | Heat oil releasing |
| 59 | Heat-resistant Hose | 1-25-8 | 10 | Manual lance hose | |
| 60 | Keys to Distribution box | 1 | |||
| 61 | External Pliers | 1 | Nozzle circlip | ||
| 62 | 020052 | Gasoline Torch | 2.5L | 1 | |
| 63 | Special Open End Wrench | 42×350 | 1 | Nozzle shell and nut | |
| 64 | 080294 | Red Toolbox | 1 |
Contact Person: Mr. Zhang
Tel: 86-15275410816
